Wear Products
- Home
- Wear Products
ISES provides abrasion-resistant materials and wear solutions engineered to extend equipment life and improve operational performance. Our expertise covers Hardox®, Strenx®, and advanced wear coatings.
Hardox® Wear Plates
Our wear-resistant products are designed to perform in the most demanding industrial environments.
Industries
Cement & Concrete Production
Mining & Quarrying Operations
Industrial Manufacturing
Crushing & Material Processing Systems
Fertilizer & Chemical Processing Plants
Engineering Contracting & EPC Projects
Feed Mill & Agro-Processing Industries
Local Fabricators & Stockholding Partners
Recycling & Waste Management Solutions
Available Grades
Hardox® 450
Hardox® 450 has a solid reputation as a highly versatile, abrasion-resistant steel that also has structural properties. With an extra 50 HBW hardness over AR 400 grades, it provides additional wear resistance for an extended service life. The hardness also increases the steel’s strength, with better dent resistance as a result. The high toughness also in cold conditions ensures that equipment can take impact forces without compromising its structural integrity.
Hardox® 500
Hardox® 500 Tuf
Hardox® 500 Tuf is the world’s hardest wear plate with structural properties. It delivers high strength, high hardness and guaranteed toughness in a single wear plate – a truly outstanding material for the most demanding applications. It has proved itself worldwide in truck and tipper bodies, containers, mining dumpers, buckets and other attachments, agricultural equipment, liners and wear parts. Thanks to its toughness, it can perform as a structural material in recycling containers, dump bodies, buckets and other heavy-duty products, even in freezing conditions. Combining the best properties from Hardox® 450 and Hardox® 500, it’s your go-to wear plate with no real competition on the market.
Hardox® 600
Hardox® 600 has a nominal hardness of 600 HBW and a uniquely high toughness for such a hard steel. While targeted at more severe wear conditions, Hardox® 600 can still be cut and welded, making it an excellent choice for high-performance applications. Hardox® 600 has been successfully used in cement plants for concrete brick molds, tables and compactors; as liner plates and screed plates in material handling and mineral processing; as liners for stationary concrete mixers; and as hammers and knives in recycling and waste fragmentation.
Hardox® HiTuf
Hardox® HiTuf is an abrasion-resistant steel plate with guaranteed impact toughness of 40 J at -40°C (-40°F). Hardox® HiTuf steel with a nominal hardnessof 350 HBW makes a perfect choice for thick plate applications demanding extreme toughness and structural properties. It can in many cases replace castings or cast parts. It is commonly used as a structural wear part for thick cutting edges for large mining buckets and shovels, demolition tools and rippers, and where wear bars and shrouds protect the underlying structure.
Hardox® HiTemp
Hardox® HiTemp is a high-heat grade of Hardox® wear plate. It provides a cost-efficient solution for wear resistance at high temperatures up to 500°C (930°F) with a nominal hardness of 400 HBW. When traditional quenched and tempered wear-resistant steels lose hardness at higher temperatures, Hardox® HiTemp steel still delivers high wear resistance. Its properties are achieved by using high-quality raw material combined with a carefully controlled manufacturing process. Hardox® HiTemp can be cut, welded and machined using the same kind of machinery and technology as for conventional steel. Typical applications include dryers in asphalt plants, clinker cooler plates and liners in cement plants, blast furnace components, slag tippers and buckets in steel mills, power plant equipment, foundries and liner plates, gypsum and clinker hammers in crushers
Hardox® HiAce
Hardox® HiAce is a corrosion-resistant wear steel that helps to meet the challenges of acidic and corrosive wear environments found in garbage trucks, containers and recycling facilities, pulp, paper and sawmill environments, waste-to-energy plants and biomass facilities, and in ore mining and other process industries. Hardox® HiAce features the same excellent wear properties as Hardox® 450, with a nominal hardness of 450 HBW.
Strenx® Performance Steel
High-strength steel for building lighter, stronger, and more efficient equipment and structures. High-strength Strenx® structural steel makes your products stronger, lighter, safer, more competitive and more sustainable.
A comprehensive range of Strenx® products is available to meet diverse application requirements, including plates, sheets, coils, tubes, and structural sections.
Key Advantages
Weight Optimization
Reduce structural weight without sacrificing strength resulting in improved fuel efficiency, higher payload capacity, and lower operational costs.
Superior Strength & Durability
High yield strength ensures enhanced load-bearing capacity, extended service life, and reduced maintenance requirements in demanding environments.
Operational Safety & Reliability
Engineered for consistency under stress, ensuring dependable performance even in high-impact and heavy-duty applications.
Sustainability & Resource Efficiency
Less material usage with higher performance output contributes to reduced environmental impact and supports sustainable engineering practices.
Commercial & Competitive Advantage
Smarter designs translate into better-performing products, improved lifecycle value, and a stronger position in competitive markets.
Applications & Industries
Strenx® is widely used across high-performance sectors, including:
Transportation & Logistics Equipment
Lifting & Material Handling Systems
Agricultural Machinery
Construction & Heavy Equipment
General Engineering & Fabrication
Polyurethane Wear Linings
High-performance PU linings designed for heavy industrial applications requiring exceptional wear protection.
Polyurethane wear linings are engineered to deliver superior performance in high-abrasion and high-impact environments. They combine toughness, flexibility, and durability to extend equipment life and reduce maintenance downtime.
Key Features & Benefits
Exceptional abrasion resistance
High impact and load-bearing performance
Excellent chemical, weather, and environmental stability
Versatile Installation Options
Rubber Liners & Wear Systems
Durable rubber lining systems for equipment exposed to heavy wear, corrosion, impact, and sliding solids.
Rubber wear protection provides a reliable and cost-effective barrier against abrasion, impact, and chemical attack. Rubber liners enhance equipment life, reduce noise and vibration, and improve operational efficiency.
Key Features & Benefits
Excellent Abrasion, Impact & Wear Resistance
Noise & Vibration Reduction
Wear Coatings & Consumables
Advanced hardfacing, welding, and thermal spray solutions to protect equipment surfaces from erosion and impact.
Castolin Eutectic delivers comprehensive surface protection across welding, thermal spray, wear plates, polymer repair, and on-site services — tailored for cement and mining industries with proven results worldwide.
Welding Solutions
#
Name
Description & Applications
XHD 2222
Excellent weldability for all steels including difficult-to-weld types. Joining and protective coatings on low/high carbon, alloy, clad, nickel alloys (Inconel, Hastelloy, Monel). Ideal for earthmoving, manganese steels, dams, and axles.
2.
Xuper 680
Joining and repair of dissimilar alloy steels — high alloy, spring, tool and die steels. High-chrome-nickel alloy with very high strength and good machinability.
3.
XHD 6710
High metal recovery electrode (215%) for abrasion and erosion protection. Hardness achieved in a single pass. 63–68 HRC.
4.
XHD 2230
Nickel iron electrode with bimetallic core wire for welding grey cast iron to steel. Highest mechanical properties and exceptional crack resistance.
5.
XHD 646
High impact resistance. Rebuilding worn 14% manganese steel parts. Buttering layer before wear facing.
Thermal Spray Coatings
Arc Spray Coatings
Reliable, high-deposition coatings for wear and corrosion resistance.
Plasma Spray Coatings
Advanced coatings for high-temperature and high-wear applications.
HVOF Coatings
Dense, wear-resistant coatings with exceptional durability.
CastoCeram®
Ceramic-based coatings for superior thermal and wear resistance.
Wear Plates & Components
CDP Plates
Thickness of metal base
(mm)
Thickness of coating
(mm)
Total Thickness (mm)
5
3
8
6
4
10
8
5
13
10
5
15
10
10
20
12
8
20
15
5
20
Cladded Pipe / Casto tube
Specialized solutions for extreme abrasion
CastoChrome®
Chromium carbide wear plates and components for superior hardness and durability.
CastoFuse®
Composite materials with exceptional wear and heat resistance.
Pre-Fabricated Wear Plates
High-performance plates for heavy-duty wear protection. CastoDur® Diamond Plates (CDP®)
Polymer Repair
MECATEC® polymer-based repair compounds for repairing and reinforcing surfaces, restoring dimensions, and protecting against abrasion and corrosion.
On-Site Services
Wear analysis, diagnostics, component restoration, and on-site/off-site repair services. Expert training and support to maximize operational efficiency.
Specialized Services: Cement & Mining
The cement and mining sectors face unique challenges due to extreme wear, impact, and abrasion in harsh environments. Castolin Eutectic provides tailored solutions to address these needs:
Cement Plants
- Vertical Roller Mill (VRM) hardfacing and repair to extend component life.
- Kiln protection — specialized coatings for kiln tires, rollers, and support systems.
- Raw mill and preheater maintenance with tailored wear protection.
Mining Operations
- Crusher repair — wear plates and hardfacing for jaw crushers, hammers, and impactors.
- Grinding mill protection for ball mills and SAG mills
- Conveyor and bucket maintenance for abrasion resistance in transport systems.
- Dragline and excavator hardfacing for heavy-duty mining equipment.
- Hydrocyclones and slurry pipe coatings to combat erosion and corrosion.